FTTH Cable Manufacturing Line – Advanced Manufacturing System
Were you aware that modern light-transmitting cabling setups function at velocities of up to 190 m per minute? Such remarkable performance stems from sophisticated manufacturing solutions engineered for rapid production.
These systems are built to handle diverse cabling forms, such as connection cables and compact buffered wires. Their efficient construction, typically below twenty-six meters, makes them ideal for state-of-the-art factories.
Incorporation into smart factory systems guarantees seamless functioning. By means of MES/ERP connectivity, these SZ stranding line production lines offer unparalleled accuracy and productivity. Thus, they are preferred for enterprises seeking to lead in the fiber network field.
FTTH Cable Fabrication System Introduction
Productive manufacturing setups play a vital role in meeting the growing need for dependable links. These configurations are designed to create top-grade fiber optic cables that drive today’s connectivity grids. With advanced technology, they guarantee accuracy and swiftness in all phases of the manufacturing process.
What is an FTTH Cable Production Line?
The FTTH manufacturing line is an integrated system for manufacturing FTTH drop cables. They include naked fibers strengthened by steel or FRP, encased in protective sheathing. Consequently, it forms a robust and effective system for rapid broadband links.
The system is compatible with multiple substances, such as PVC, LSZH, and PE polymers. Such adaptability guarantees it satisfies assorted sector requirements. Furthermore, the quad-head fiber payout mechanism offers precise tension control, maintaining accuracy within ±0.05N.
Benefits of Our State-of-the-art Manufacturing System
Our machinery excels for its accuracy and performance. Consider these highlights:
- Handles multiple cable types, including 2.0×3.0mm and 2.0×5.0mm drop cables
- Supports LSZH, PVC, and PE sheath materials for versatile applications
- Includes a four-head fiber discharge system with a tension regulation of 0.4N to 1.5N
- Achieves speeds reaching 9km/h for 2.0×3.0mm cable outputs
Such attributes guarantee streamlined functionality and premium production. Thus, it becomes the optimal option for enterprises aiming to stay ahead in the fiber optic industry.
Highlights of Our FTTH Manufacturing System
State-of-the-art fabrication lines are revolutionizing the way optical fibers are manufactured. Our cutting-edge machinery merges accuracy, productivity, and innovative solutions to deliver top-quality results. Below, we explore the standout features that make our system a leader in the industry.
Accurate Extruder Coupled with an Adaptable Head
Fundamental to our operation is a customized 50mm extruder engineered for exact substance allocation. It guarantees steady standards in all cables manufactured. The modifiable head supports smooth personalization, suiting assorted compounds like PVC, LSZH, and PE polymers.
With OMRON temperature control, the system keeps precision within ±1°C. This precision fosters peak functionality while curtailing excess, rendering it an economical choice for production.
Powered Fiber Unwinding and Tension Regulation
The automated fiber unwinding unit operates under a controlled tension of 0.4N up to 1.2N. This ensures smooth fiber handling and minimizes the risk of damage during production. The two-wheel capstan setup, sized at 640mm and 400mm respectively, augments control and balance.
Such a trait significantly aids in crafting superior optical cables, as it ensures consistent tension throughout the process.
Mechanized Collection and Reel-Receiving Setup
Our dual-shaft take-up system supports reels ranging from PN400 to PN630, providing adaptability for assorted manufacturing requirements. Its self-operating reel collection removes manual intervention, resulting in time efficiency and decreased labor outlay.
Furthermore, an X-type laser-based diameter measuring tool ensures immediate quality verification, confirming that each optical cable adheres to rigorous benchmarks, yielding resilient and dependable items.
Cutting-edge Innovations Driving Our Manufacturing
Trailblazing technology is transforming the fabrication of optical fibers. These setups are crafted for accuracy, dependability, and high performance, guaranteeing superior outputs in every production run. Outlined below are the breakthrough characteristics that distinguish our apparatus.
Worldwide Industrial PC and PLC Integration System
The backbone of our system is the FiberCAN PLC integrated with an industrial computer terminal. Such control technology provides smooth workflow and live supervision. It enables exact fine-tuning, thereby elevating the caliber of each cable fabricated.
Operating at a mere 35KW/h under standard conditions, our equipment is energy-efficient. This reduces operational costs while maintaining high performance. With a 9m spool accumulator, production remains constant, reducing idle time and enhancing performance.
Superior Stability and Trustworthiness with Leading Brand Elements
Our system incorporates premium components from renowned brands like OMRON controllers and international motors selected due to their robustness and accuracy, promising lasting dependability.
Incorporating reinforced steel wires with cutting-edge Fibers in metal tube handling processes enhances rigidity and steadiness, ensuring that every optical cable meets industry standards for quality and performance.
MES/ERP Connectivity Integration
Our machinery connects effortlessly with MES and ERP software, facilitating instantaneous production oversight. It provides complete visibility and operational efficiency across all stages.
Enterprises can supervise output figures, enhance production cycles, and curtail waste, rendering it a savvy option for today’s industrial plants.
| Aspect | Advantage |
|---|---|
| FiberCAN PLC Control System | Accurate control and immediate supervision |
| 35KW/h Operational Energy Use | Energy-efficient operations |
| Nine-meter Cable Storage | Seamless operation |
| OMRON-based Control Units | Durability and precision |
| ERP System Compatibility | Real-time production tracking |
Uses of the FTTH Manufacturing System
Modern fabrication systems are transforming the way we create reliable fiber optic solutions. They cater to a broad range of industrial demands, ensuring adaptability and accuracy across usages. The following outlines the primary applications of this state-of-the-art system.
Producing FTTH Drop Cables
Our system excels in manufacturing drop cables, which are essential for high-speed internet connections. It processes reinforcement strands varying from ø0.4 to ø1.0, securing structural integrity. The central bore, measuring ø56, ensures smooth interfacing with PN400 reel systems.
Key features include:
- Fiber-reinforced polymer with minor steel wire dispensing for extra support
- Movable mold assistance to swiftly alter configurations
- Suitability for indoor and outdoor use
Producing Both Tight Buffered and Loose Tube Cables
It proves perfect for manufacturing both closely buffered as well as loose tube cabling systems. With a loss rate of just 0.02dB/km, these cables deliver exceptional performance. Their careful stranding guarantees exact assembly, and processing ø1.2mm steel wires further enhances durability.
Adaptable Manufacturing for Different Cable Varieties
Adaptability is a defining feature of our production line. It supports a wide range of materials and configurations, making it suitable for diverse applications. Be it for interior or exterior wiring, our machinery provides uniform excellence and productivity. This adaptability ensures that businesses can meet specific requirements without compromising on performance.
Key Gains from Our FTTH Production Line
Investing in advanced manufacturing systems offers considerable gains to fiber optic businesses. They are engineered for operational efficiency, cost reduction, and superior product output. Here are the principal merits that render our equipment indispensable for today’s production facilities.
Boosted Performance and Output
Our machinery operates at high velocity, reaching 7-9km/h outputs as per fiber ribbone line cable size, enabling companies to satisfy rising requirements while preserving excellence. Its self-operating reel system minimizes human intervention, thus saving time and cutting costs.
Cost-Effective Fiber Optic Installation
With optimized energy consumption of 35KW/h, our equipment reduces operational costs. An ergonomically constructed system with a 1000mm work station height improves operator ease and output.
Smooth and Reliable Cable Surface
Accurate extrusion guarantees an even and trustworthy finish on each cable, thereby reducing attenuation to ≤0.02dB/km for peak performance. Steel supports fortify the cables, rendering them robust for multiple uses.
| Feature | Value Proposition |
|---|---|
| High-Speed Production | Increased operational efficiency |
| 35KW/h Energy Consumption | Cost savings |
| Negligible Attenuation | Top operational efficacy |
| Optimal Operator Work Level | Ergonomic design |
Conclusion
Cutting-edge optical cable manufacturing is establishing fresh industry norms. Due to meticulous engineering and seamless system integration, these machines provide extraordinary consistency and output. Their high-speed capabilities, reaching up to 190 meters per minute, ensure a strong return on investment for businesses.
Our systems also come with dedicated technical support and customization options to meet specific needs. Whether you’re scaling operations or enhancing quality, our technology is designed to help you stay ahead.
Ready to transform your manufacturing process? Reach out now to discover customized options that match your needs. Step into the future of optical cable production with our market-leading equipment.